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FORMATION OF EMULSIONS USING SURFACE ACTIVE AGENT (SAA).

SOLUBILITY THEORY

Consider Sodium Stearate. (C17H35 COONa).  The non-polar hydrocarbon chain is lipophilic while carboxylic (COONa) part is hydrophilic.  The balance of hydrophilic-lipophilic properties determines whether o/w or w/o emulsion results.  Generally, HLB 9 – 12 form o/w and HLB 3 – 6 form w/o emulsion.  A blend of tween 20 and span 20 form o/w.  Span 60 alone forms w/o emulsion.

Bancroft’s Rule:  The type of emulsion is a function of the relative solubility of the SAA, the phase in which it is more soluble, being the continuous phase.  Emulsifiers with high HLB are soluble in water and form oil/water emulsion.  The contrary is true for low HLB.

RATE OF COALESCENCE THEORY AND EMULSION TYPE

Another theory, according to Davies, is based on coalescence kinetics.  When a mixture of oil and water is shaken together with an emulsifying agent, multiple dispersions are initially produced which contain oil dispersed in water and water dispersed in oil.

Therefore we have o/w and w/o initially. On shaking, interface is disturbed so that fingers or threads of one liquid pass into the second liquid and vice versa.  The threads are unstable, become varicosed or beaded, the beads separate and become spherical.  Depending on agitation or shear rate, larger droplets are deformed to give small threads with produce smaller droplets etc.  When the number of drops increases, there occurs collision and coalescence ensue.


The type of final emulsion depends on whether the water droplets or the oil droplets coalesce more rapidly.  If the coalescence rate of oil globules dispersed in water is turned rate 1. and that of water dispersed in oil is rate 2, if rate 2 (w/o coalescence rate) is greater than rate 1 (o/w coalescence rate)  an o/w emulsion is formed. This is a more stable type.

                        Coalescence rate = Ce –w/RT
C = collision factor (and is proportional to phase volume of oil relative to water, also inversely proportional to viscosity of continuous phase)
W = Energy barrier resisting coalescence (that must be overcome before coalescence takes place).  It depends on the fraction of interface covered by emulgent, and electrical potential of dispersed droplets).

For HLB > 7, rate 2 > Rate 1 and o/w forms.

2. MULTIMOLECULAR ABSORPTION

Hydrated lyophillic colloid, emulsify by acting like SAA by appearing at o/w interface.
BUT:  (a)         They do not cause any appreciable lowering of interfacial tension
(b)               They form multi- rather than monolayer film at interface.  This contributes more to the emulsification power, because the film formed is strong and resists coalescence.  Moreover they increase viscosity of the dispersion medium.  Because of hydrophilicity they promote o/w emulsions.

3. SOLID PARTICLE ADSORPTION:

Finely divided solid particles that are wetted to some degree by both oil and water can act as emulsifying agent, due to being concentrated at the interface, where they produce a particulate film around the dispersed droplets so as to prevent coalescence.  The powder easily wetted by water form o/w emulsions and these wetted preferentially by oil form w/o emulsions, eg Veegum, Bentonite form o/w, carbon black form w/o.

SELECTION OF EMULSIFIER


The choice of emulsifying agent is very important or crucial to the successful formulation of an emulsion.  The material should:
-                      have emulsifying properties (should be soluble in both phases but not too soluble in either phase).
-                      Be non-toxic, chemically stable
-                      Have good taste, odor,
-                      Be compatible with other ingredients

The choice also depends on the type of emulsion to be prepared, ie o/w or w/o.

-                      use of the prep external/internal/penetrated

The selection is based on the HLB system:
-                      o/w 8 – 18, w/o 3 – 16
-                      polarity of the material?
-                      commonly used ingredients have HLB regard values of o/w or w/o emulsions eg

w/o                              o/w

                        Beeswax                                              4                                  12
                        Cetylalcohol                                        -                                   15
                        Liquid paraffin                                    5                                  12
                        Soft paraffin                                       5                                  12
                        Wool fat                                              8                                  10
                        Cotton seed oil                                    4                                  11




















CLASSIFICATION OF EMULSIFYING AGENTS (PROPERTIES, USES)

TYPE
TYPE OF FILM
EXAMPLES
NOTES
Natural
Multimolecular

Hydrophillic colloids

(i)  Polysardrarides:  Acacia, agar tragacanth, Na Alginate, chondrus, pectin
Acacia:  Best emulsifying properties (for extemporaneous preps) for oral administration.  CH2O, promote o/w, stable for wide range of pH, precipitated by alcohol, high concentration of electrolytes.

Gelatin:  Protein, as two types:
 Type A:  isoelectric pt pH 7/9, best pH 3, +ve
Type B:  isoelectric pt pH 5/9 best pH 8,  -ve
Therefore:  use type B with Acacia, Tragacanth, Agar

Monomolecular
(ii)  Lecithin
Phospholipid:  Promote o/w need preservative
(iii)  Cholesterol
Wool Alcohol (from wool fat, o/w
Semi-Synthetic
Multimolecular
Methylcellulose
Can be used as emulsifier and/or stabilizer for o/w emulsions for internal use as well as external
-                      For mineral and vegetable oil, (not Cod-liver oil)
-                      Stable over wide pH, but coagulated by high concentration of electrolytes


Sodiumcarboxy Methylcellulose
-                      used as stabilizer

Synthetic surface active agents
Monomolecular
Anionic surfactants ionize into large anions (for emulsification) and small cations.
Alkali metal + NH4 soaps (Na, K, NH4 laurate + oleate)
-                      Are good o/w emulsifiers, but disagreeable odour, irritate GIT, therefore FEU
-                      Not stable below pH 10 (form fatty acids)
-                      Incompartible with polyvalent cation, sensitive to acids and high concentration electrolytes.
-                      Do not apply to broken skin
Soaps of divalent and trivalent metals:
Can soaps mainly for w/o, for Ext. use also Mg, Ac, soaps
Amine Soaps:  Triethanolamine N(CH2 CH2 OH)3
-                      Act like NH3 (combine with FA to form soaps)
-                      Produce fine grained almost neutral o/w, so can be applied on broken skin but not for internal use
-                      Resist  appreciably polyvalent cation, but are affected by acids, electrolyte – stable at pH 8



SULFATED ALCOHOLS:-  Esters of fatty alcohols and sulfuric acid,
Na Laurylsulfate,
CH3 (CH2)10
Na cetostearylsulfate
CH2 OSO3 Na+
-                      Mainly wetting agents, also emulsifier with auxillary agents.
-                      Compartible with Ca++, Mg++ (so can be used in hard water, Alkylsulfate of these salts are water soluble.
-                      Neutral, tolerate big changes of pH.
-                      Incompartible with cationic emulsifiers e.g cetrimide and cationic drugs, eg crystal violet, also I2, HgO, SH+
ALKYL PHOSPHATE:
-                      Similar to sulfates, for o/w creams
SULFONATES:  eg Dioctylsodiumsulfocuccinate CH3(CH2)12CH2SO3-Na+
-  These do not hydrolyses as readily as sulfates.


Cationic surfactants:
Ionise into big cation and small anion
Most important are 4o NH cpds.  eg cetrimide, cetyltrimethyl NH4 Br CH3 (CH2)14 CH2 N+) Br-4 – Mainly used for their disinfectant and preservative effects but also as o/w emulsifiers.
-                      Most stable at pH 3 – 7, so suitable for dermatological preps, skin pH is 4.5
-                      No need of preservative, but need stabilizers for efficiency.
-                      Compatible with cationic S and Ca++, but incompatible with anionic surfactants.


Non-ionic surafactants:

Sorbitan fatty acid esters eg sobitan monopalmitate
SPAN 40, ATLAS
Polyoxyethylene sobitan
Monoleate Tween 40, Atlas
Can form o/w or w/o depending on which group is predominant hydrophobic or hydrophilic.

Promote w/o



When blended properly, SPANS and TWEENS produce well textured emulsions

FINELY DIVIDED PARTICLES
SOLID PARTICLE
Colloidal clays
(montmorillonite minerals:  Bentonite veegum, Al (OH)3, SIO2 Al Mg. Silicate
-                      Form particulate film wound droplets course grained but stable emulsion.
-                      Can form o/w or w/o according to mode of mixing.  If Bentonite is dispersed in water, allowed to hydrate + form a magma.  Add oil slowly – o/w.  If dispersed in oil first __ w/o